Six Cavities Fully Servo High-Speed Blow Molding Machine

LX-6E

Stable Capacity: 8500~9500BPH

1. Technical Process:

High-pressure air compressor → High-pressure air tank → High-pressure filter → High-pressure air dryer → Low-pressure air compressor → Low-pressure air filters → Low-pressure air dryer → Mold chiller → Automatic blowing machine.

 

2. Product Introduction

2.1 High-Efficient Preform Supply System:

Fully-automatic preform-unscrambled and preform-loading structure, which not only achieves faster and high-efficient preform-unscrambled and preform-loading but also improves the stability of the whole machine running process. There is a sensor installed in the preform down-track, when the preform track lack preform, the preform will be delivered into the preform-unscrambled system from the hopper automatically. And the one-way preform-inserted design can solve the preform-blocked and preforms abrasion problem.

 

2.2 Servo preform-divided system:

Preforms are divided equidistance by servo motor. The stroke and speed of servo motors are easily adjusted through the HMI. All complicated processes are done by digitization, safe, fast, and accurate. Compare with the traditional server-ways preform-divided, cylinder type preform-divided, etc, the servo motor control one-way preform-divided, speed is faster and position is more accurate.

 

2.3 Intelligent heating system:

Preforms are heated by infrared lamps which make the preform stretching more equably and higher transparency. With the help of imported reflective mirror aluminum plate, the heat energy of lamps is taken full advantage of; heating time is shorter; lower power consumption, and improving the production capacity. The temperature of each lamp of every layer can be adjusted up and down, forward and backward individuality according to different preforms. An intelligent ventilation system keeps the oven temperature inside constantly.

 

2.4 Servo mold-clamping system:

The mold-clamping system is driven by a servo motor and mechanical connecting rods. The molds and bottom mold are clamped synchronously through servo motors. High-pressure mold-locked by the high-pressure pressurized plates behind the mold framework can reduce the visibility of the bottle clamping line effectively and ensure the bottle quality. Drawer type mold structure design, easy mold exchange, the skillful engineer can finish the mold exchange in half an hour

 

2.5 Servo stretching system:

The servo motor drives the gear rack to stretch. With our developed photoelectric and mechanical limits these two double security, the stretching rods can not hit the bottom mold. The pre-blowing and 2^nd blowing cycle time can be adjusted individually in the HMI according to different preform and bottle designs. The stretching rods can be adjusted automatically, with high flexibility.

 

2.6 Auto lubrication system:

Fully auto lubrication system supply lubricates oil to every moving part of the mold-clamping system in setting time and quantity, accurate oil injects, same inject quantity to avoid the oil polluting the machine. Also saving manpower, easy operation. Machines are a supporter of industrial production. Good lubrication for machines can reduce abrasion, improve production efficiency, and save energy.

 

2.7 HMI operation system:

Our blow molders are high intelligence, easy operation. Chinese-English language color touch screen, with perfect monitoring sense setting, troubleshooting display, auto calculating report, memory store, etc. function. You can control the machine production situation all the time

 

2.8 Chilled/cooling water recycle system:

Our self-developed heating bases cooling setting ensure the heating bases cooling effect after the bottle-blowing. There are coolant galleries installed inside the oven which use to cut off the heat from the lamps during the preform-heating. The cooling air system under the coolant gallery protests the neck finish from deformation. The chilled water connects to the mold, cool down the mold rapidly, and improves the machine production efficiency.

 

3. Main Electric Component List

 

4. Machine Main Parameter